Contact Us    

                 100% Success Rate 60-90 days*

Consulting  Training   Online Training  Certification  Contact Us  Home Page  

CONSULTING   TRAINING   CERTIFICATIONS

 

LEAN Manufacturing and ISO 9001 Compliance Steps

100% Success Rate

60-90 days*      

Lowest Cost

 

 On Site Training    Customized Training      Internal Audit  Acquisition Audit  Supplier Audit  FDA Audit 

Our Customers

ISO 9001 AS 9100 ISO 14000 TL 9000 ISO 20000ISO 22000ISO 10002 TS 16949 ISO 13485 OSHAS 18001 93/42/EEC 98/79/EEC 90/385/EEC CMDCAS FDA CGMP TickIT HACCP Six Sigma Sarbanes-Oxley RoHS CMMI Sony Green Lean Mfg

 

Step 1
Prepare LEAN Manufacturing Implementation Plan and Detailed Schedule Accelerate & Clients
ACCELERATE
+ Prepare plan for the LEAN Manufacturing Quality System Development
(Accelerate will work with Client)
Step 2
LEAN Manufacturing Gap Assessment
ACCELERATE
+ Perform the LEAN Manufacturing Gap Assessment to Identify GAPS between the standard and what exist.
(Accelerate will prepare the report)
Step 3
LEAN Manufacturing Training (Auditors)
ACCELERATE
+ Train the LEAN Manufacturing Internal Auditors and Process Owners to the Standard.
Upon passing the exam, process owner taking training will get qualified as Internal Auditor
and Lead Auditor Accelerate will issue certificate.
Step 4
LEAN Manufacturing Implementation Training
ACCELERATE
+ Train process owners to LEAN Manufacturing Implementation Process.
(Accelerate will perform the activity)
ISO will issue certificate on passing exam.
Step 5
LEAN Manufacturing Quality Policy (Define & Document)
Accelerate & Client
ACCELERATE
+ Define LEAN Manufacturing Quality Policy to internal and external customers.
(Accelerate will prepare Quality Policy working with Client
Step 6
LEAN Manufacturing Quality Objectives
(Define & Document)
Accelerate & Client
ACCELERATE
+ Define LEAN Manufacturing Quality Objective with reference to Quality Policy.
(Accelerate will prepare working with Client)
Step 7
LEAN Manufacturing Measurement Analysis & Improvement
(Define & Document)
ACCELERATE
+ Define LEAN Manufacturing Measurement Analysis Process for continuous improvement.
(Accelerate will prepare working with Client)
Step 8
LEAN Manufacturing Quality Planning (Define & Document)
ACCELERATE
+ Define LEAN Manufacturing Quality Planning Process.
(Accelerate will prepare working with Client)
Step 9
LEAN Manufacturing Executive Management Training
ACCELERATE
+ Train LEAN Manufacturing Executive Management for the process for Conducting Management Review.
(Accelerate will issue certificate)
Step 10
LEAN Manufacturing Documentation of Data Control
-Development of a consistent
approval process
ACCELERATE
+ Define LEAN Manufacturing Documentation and Data Control Process for development
and Management of Documentation Control System.
(Accelerate will develop, works with Client, which include infrastructure for Documentation Control)
Step 11
LEAN Manufacturing Level I (Quality Manual)
ACCELERATE
+ PrepareLEAN Manufacturing  Quality Manual.
Document the Company Policy in the manual for compliance to the standard.
(Accelerate will prepare for Client)
Step 12
LEAN Manufacturing Level II (Standard Operating Procedures)
ACCELERATE
+ Define the LEAN Manufacturing process and the interaction between the processes.
Document each process in compliance with the standard.
(Accelerate will prepare with Client)
Step 13
LEAN Manufacturing Level III (Work Instructions) Draft
Accelerate & Client
ACCELERATE
+ Document the LEAN Manufacturing processes in detail if needed.
(Accelerate will work with Client)
Step 14
LEAN Manufacturing Level I (Quality Manual)
Approval/Sign-Off Client
ACCELERATE
+ Have Top Management sign the LEAN Manufacturing Quality Manual.
(Client works with Accelerate)
Step 15
LEAN Manufacturing Level II (SOP)
Approval/Sign-Off
Client & Accelerate
ACCELERATE
+ Have all LEAN Manufacturing procedures approved by process owners and concerned functions.
(Client works with Accelerate)
Step 16
LEAN Manufacturing Level III (Work Instructions)
Approval/Sign-Off
Client & Accelerate
ACCELERATE
+ Have LEAN Manufacturing work instruction signed-off by concerned functions.
(Client works with Accelerate)
Step 17
 First LEAN Manufacturing Internal Audit (by qualified Internal Auditors) Client & Accelerate
ACCELERATE
+ Perform first LEAN Manufacturing Internal Audit. This audit will be conducted by independent Internal Certified Auditors. (Client will perform with support from Accelerate)
Step 18
LEAN Manufacturing Corrective & Preventive Actions, customer, vendor, quality Client & Accelerate
ACCELERATE
+ Do close loop LEAN Manufacturing corrective and preventive action for all issues including issues from Internal Audit (STEP 17). (Client will perform with  Accelerate)
Step 19
LEAN Manufacturing First Management Review (Performed by Management Rep. & Executive Mgmt.)
ACCELERATE
+ Conduct LEAN Manufacturing Management Review as per Management Review procedures. (Client works with Accelerate)
Step 20
Second LEAN Manufacturing Internal Audit (By Qualified Internal Auditors)
Accelerate & Client
ACCELERATE
+ Perform second LEAN Manufacturing Internal by Certified Internal Auditors (same as STEP 17). (Client works with Accelerate)
Step 21
LEAN Manufacturing Corrective & Preventive Action for 2nd Internal Audit
Accelerate & Client
ACCELERATE
+ Perform close loop LEAN Manufacturing corrective and preventive action (Same as STEP 18). (Client works with Accelerate)
Step 22
Second LEAN Manufacturing Management Review (By Executive Mgmt.) Client & Accelerate
ACCELERATE
+ Perform LEAN Manufacturing Management Review as per Management Review Procedure (same as STEP 19).
(Client works with Accelerate)
Step 23
 Registrar LEAN Manufacturing  Pre-Assessment (Optional Activity) Registrar Client & Accelerate
ACCELERATE
+ Registrar (an independent certifying body) to perform LEAN Manufacturing Pre-Assessment (Accelerate will support)
Step 24
LEAN Manufacturing Corrective & Preventive Actions to registrar finding Accelerate & Client
ACCELERATE
+ Do close loop corrective LEAN Manufacturing  actions (same as STEP 18 & 21) (Client works with Accelerate)
Step 25
Accelerate LEAN Manufacturing Documentation Review
ACCELERATE
+ Accelerate Review the complete system for LEAN Manufacturing compliance to standard.
Step 26
Accelerate Assessment
ACCELERATE
+ Accelerate perform audit for identifying issues to related Implementation.
Step 27
LEAN Manufacturing Corrective & Preventive Actions
ACCELERATE
+ Do close loop LEAN Manufacturing corrective & preventive action for all issues raised (STEP 25 & 26)(Accelerate works with Client)
Step 28
Final LEAN Manufacturing Registration Audit
ACCELERATE
+ Registrar perform the final LEAN Manufacturing Registration Audit. (Accelerate will support)
Step 29
Prepare action plan for LEAN Manufacturing registrar finding
ACCELERATE
+ Submit LEAN Manufacturing Action Plan & close Registrar Findings.. (Accelerate works with Client)
Step 30
Client Certified in LEAN Manufacturing
ACCELERATE
+ Accelerate Registered  Client in Accelerate Database as "LEAN Manufacturing Certified"
Step 31
LEAN Manufacturing Maintaining Upgrade & Training
ACCELERATE
+ Accelerate will provide. (If desired)
 

Useful Links

 FDA-CGMP

HACCP

Quality University

Safety-Web 

* based on Gap Assessment and if company follows all recommendations

Note: Quality University mark is a Registered Trade Mark of Quality University and should not be used without written approval of Quality University.

 Contact Us | Online Training
Copyright © 2009-2012 AccelCert All rights reserved.