100% Success Rate
60-90 days*
Lowest Cost
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Step 1
Prepare LEAN Manufacturing Implementation Plan and Detailed Schedule Accelerate
& Clients
ACCELERATE
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+ Prepare
plan for the LEAN Manufacturing Quality System Development
(Accelerate will work with Client)
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Step 2
LEAN Manufacturing
Gap Assessment
ACCELERATE
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+ Perform the
LEAN Manufacturing Gap Assessment
to Identify GAPS between the standard and what exist.
(Accelerate will prepare the report)
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Step
3
LEAN Manufacturing
Training (Auditors)
ACCELERATE
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+ Train
the LEAN Manufacturing Internal Auditors and Process Owners to the Standard.
Upon passing the exam, process owner taking training will get
qualified as Internal Auditor
and Lead Auditor Accelerate will issue certificate.
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Step 4
LEAN Manufacturing
Implementation Training
ACCELERATE
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+ Train process owners
to LEAN Manufacturing Implementation Process.
(Accelerate will perform the activity)
ISO will issue certificate on passing exam.
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Step
5
LEAN Manufacturing
Quality Policy (Define & Document)
Accelerate & Client
ACCELERATE
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+ Define
LEAN Manufacturing Quality Policy to internal and external customers.
(Accelerate will prepare Quality Policy working with Client
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Step 6
LEAN Manufacturing
Quality Objectives
(Define & Document)
Accelerate & Client
ACCELERATE
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+ Define LEAN
Manufacturing Quality Objective
with reference to Quality Policy.
(Accelerate will prepare working with Client)
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Step
7
LEAN Manufacturing
Measurement Analysis & Improvement
(Define & Document)
ACCELERATE
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+ Define
LEAN Manufacturing Measurement Analysis Process for continuous improvement.
(Accelerate will prepare working with Client)
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Step 8
LEAN Manufacturing
Quality Planning (Define & Document)
ACCELERATE
|
+ Define LEAN
Manufacturing Quality Planning
Process.
(Accelerate will prepare working with Client)
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Step
9
LEAN Manufacturing
Executive Management Training
ACCELERATE
|
+ Train
LEAN Manufacturing Executive Management for the process for Conducting Management
Review.
(Accelerate will issue certificate)
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Step 10
LEAN Manufacturing
Documentation of Data Control
-Development of a consistent
approval process
ACCELERATE
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+ Define LEAN
Manufacturing Documentation
and Data Control Process for development
and Management of Documentation Control System.
(Accelerate will develop, works with Client, which include infrastructure
for Documentation Control)
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Step
11
LEAN Manufacturing
Level I (Quality Manual)
ACCELERATE
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+ PrepareLEAN Manufacturing
Quality Manual.
Document the Company Policy in the manual for compliance to
the standard.
(Accelerate will prepare for Client)
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Step 12
LEAN Manufacturing
Level II (Standard Operating Procedures)
ACCELERATE
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+ Define the
LEAN Manufacturing process and
the interaction between the processes.
Document each process in compliance with the standard.
(Accelerate will prepare with Client)
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Step
13
LEAN Manufacturing
Level III (Work Instructions) Draft
Accelerate & Client
ACCELERATE
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+ Document
the LEAN Manufacturing processes in detail if needed.
(Accelerate will work with Client)
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Step 14
LEAN Manufacturing
Level I (Quality Manual)
Approval/Sign-Off Client
ACCELERATE
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+ Have Top Management sign
the LEAN Manufacturing Quality Manual.
(Client works with Accelerate)
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Step
15
LEAN Manufacturing
Level II (SOP)
Approval/Sign-Off
Client & Accelerate
ACCELERATE
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+ Have
all LEAN Manufacturing procedures approved by process owners and concerned functions.
(Client works with Accelerate)
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Step 16
LEAN Manufacturing
Level III (Work Instructions)
Approval/Sign-Off
Client & Accelerate
ACCELERATE
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+ Have LEAN
Manufacturing work instruction
signed-off by concerned functions.
(Client works with Accelerate)
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Step
17
First LEAN Manufacturing Internal Audit (by qualified Internal Auditors) Client
& Accelerate
ACCELERATE
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+ Perform
first LEAN Manufacturing Internal Audit. This audit will be conducted by independent
Internal Certified Auditors. (Client will perform with support
from Accelerate)
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Step 18
LEAN Manufacturing
Corrective & Preventive Actions, customer, vendor, quality Client
& Accelerate
ACCELERATE
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+ Do close loop
LEAN Manufacturing corrective
and preventive action for all issues including issues from Internal
Audit (STEP 17). (Client will perform with Accelerate)
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Step
19
LEAN Manufacturing
First Management Review (Performed by Management Rep. & Executive
Mgmt.)
ACCELERATE
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+ Conduct
LEAN Manufacturing Management Review as per Management Review procedures. (Client
works with Accelerate)
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Step 20
Second LEAN Manufacturing Internal Audit (By Qualified Internal Auditors)
Accelerate & Client
ACCELERATE
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+ Perform second
LEAN Manufacturing Internal
by Certified Internal Auditors (same as STEP 17). (Client works
with Accelerate)
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Step
21
LEAN Manufacturing
Corrective & Preventive Action for 2nd Internal Audit
Accelerate & Client
ACCELERATE
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+ Perform
close loop LEAN Manufacturing corrective and preventive action (Same as STEP 18).
(Client works with Accelerate)
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Step 22
Second LEAN Manufacturing Management Review (By Executive Mgmt.) Client & Accelerate
ACCELERATE
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+ Perform
LEAN Manufacturing Management Review
as per Management Review Procedure (same as STEP 19).
(Client works with Accelerate)
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Step
23
Registrar LEAN Manufacturing Pre-Assessment (Optional Activity) Registrar Client
& Accelerate
ACCELERATE
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+ Registrar
(an independent certifying body) to perform LEAN Manufacturing Pre-Assessment (Accelerate will support)
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Step 24
LEAN Manufacturing
Corrective & Preventive Actions to registrar finding Accelerate
& Client
ACCELERATE
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+ Do close loop corrective
LEAN Manufacturing
actions (same as STEP 18 & 21) (Client works with Accelerate)
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Step
25
Accelerate LEAN Manufacturing Documentation Review
ACCELERATE
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+
Accelerate Review the complete system for LEAN Manufacturing compliance to standard.
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Step 26
Accelerate Assessment
ACCELERATE
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+ Accelerate perform audit
for identifying issues to related Implementation.
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Step
27
LEAN Manufacturing
Corrective & Preventive Actions
ACCELERATE
|
+ Do
close loop LEAN Manufacturing corrective & preventive action for all issues raised
(STEP 25 & 26)(Accelerate works with Client)
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Step 28
Final LEAN Manufacturing Registration Audit
ACCELERATE
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+ Registrar perform the
final LEAN Manufacturing Registration Audit. (Accelerate will support)
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Step
29
Prepare action plan for LEAN Manufacturing registrar finding
ACCELERATE
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+ Submit
LEAN Manufacturing Action Plan & close Registrar Findings.. (Accelerate works with
Client)
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Step 30
Client Certified in LEAN Manufacturing
ACCELERATE
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+ Accelerate Registered Client in Accelerate Database as "LEAN
Manufacturing Certified"
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Step
31
LEAN Manufacturing
Maintaining Upgrade & Training
ACCELERATE
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+
Accelerate will provide. (If desired)
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